Welding process

Welding – is the process of obtaining of permanent joint by establishing inter-atomic connections between the welded parts under their local or general heating, plastic deformation or their joint action. Depending on the type of welding energy, they are divided into three classes: thermal, thermomechanical and mechanical.

The thermal class includes the types of welding by means of melting in which thermal energy is used for melting of a metal:
  • arc welding – heating by electric arc;
  • plasma-arc welding – heating by constricted arc;
  • gas welding – heating by gas flame;
  • electroslag welding – heating by heat emitted during the passage of electric current through molten electrically conductive slag;
  • electric-ray welding – heating by electric ray as a result of directed electron flux attack of the welding zone;
  • laser welding – heating by the light ray energy obtained from optical oscillator;
  • thermit welding – heating by combustion of thermit flux which contain aluminium and ferric oxide.

The thermomechanical class includes types of welding, in which heat energy and pressure are used:

  • contact welding – by use of pressure and heating during the passage of electric current through contact surfaces;
  • diffusion welding passes through the mutual diffusion of contact surfaces atoms with prolonged exposure to elevated temperature and slight plastic deformation;
  • press welding – heating is carried out by a flame of gases (gas press welding), arc (compression welding), an electroslag process (slag-press welding), induction heating (induction and press welding), termite (thermo-press welding).

The mechanical class includes welding, which is carried out using mechanical energy and pressure:

  • ultrasonic welding – pressure is created by ultrasonic oscillations;
  • cold welding uses pressure with significant plastic deformation without heating;
  • welding by an explosion occurs as a result of the explosion caused by the impact of fast-moving parts;
  • frictional welding occurs as a result of compression and heating of the welded parts due to friction during their rotation;
  • pulse-magnetic welding – the pressure of the electrode is amplified by the pulsed magnetic field, which makes the feeding of the electrode during the compression accelerates so much that it is gaining a shocking character.

The processes of arc welding are called mechanized when basic welding operations are performed using various drives and mechanisms (electric, pneumatic, hydraulic, etc.), for example, the feeding of the electrode wire to the welding zone, the electric current supply, the supply gas, the displacement of the welding arc along the seam, flux supply, etc.

From mechanized melt welding methods, automatic and semiautomatic welding under flux, protective gases, electric rivets, electroslag and others are widely used.

DELIVERY PROGRAM

AWS EN UNS GOST DATASHEET
ER70S-2 G2Ti K10726 -
ER70S-2
ER70S-3 G2Si K11022 Св-08ГСМТ
ER70S-3
ER70S-4 - K11032 Св-08ГС,  Св-08Г2С
ER70S-4
ER70S-6 G3Si1 K11140 Св-08ГС,  Св-08Г2С
ER70S-6
ER70S-7 G4Si1 - Св-08Г2С
ER70S-7
ER80S-B2 CrMo1Si K20900 Св-04Х2МА,Св-08ХМА
ER80S-B2
ER80S-D2 G4Mo K10945 -
ER80S-D2
ER80S-B6 CrMo5Si S50280 Св-10Х5М
ER80S-B6
ER80S-Ni1 G3Ni1 K11260 Св-10ГН
ER80S-Ni1
ER80S-Ni2 G2Ni2 K21240 -
ER80S-Ni2
ER90S-B3 CrMo2Si K30960 Св-04Х2МА
ER90S-B3
ER90S-B9 CrMo91 S50482 -
ER90S-B9
ER100S-G Mn3NiCrMo - Св-08ХН2М
ER100S-G
Note: in the GOST* box the nearest russian equivalents are stated. Please contact us for detailed examination of the grade and specification that you are looking for.
AWS EN DIN GOST DATASHEET
ER307 18 8 Mn 1.4370 Св-08Х20Н9Г7Т
ER307
ER308L 19 9 L 1.4316 Св-04Х19Н9
ER308L
ER308LSi 19 9 LSi 1.4316 Св-06Х19Н9Т
ER308LSi
ER309L 23 12 L 1.4332 Св-07Х25Н13
ER309L
ER309LSi 23 12 LSi 1.4332 Св-07Х25Н13
ER309LSi
ER309LMo 23 12 2 L 1.4459 -
ER309LMo
ER310 25 20 1.4842 Св-13Х25Н18
ER310
ER312 29 9 1.4337 -
ER312
ER316L 19 12 3 L 1.4430 Св-04Х19Н11М3
ER316L
ER316LSi 19 12 3 LSi 1.4430 Св-04Х19Н11М3
ER316LSi
ER317L 19 13 4 L 1.4438 -
ER317L
ER347 19 9 Nb 1.4551 Св-04Х20Н10Г2Б
ER347
ER347Si 19 9 Nb Si 1.4551 Св-07Х19Н10Б
ER347Si
ER385 20 25 5 Cu L 1.4519 Св-01Х23Н28МЗДТ
ER385
ER410 13 4 1.4009 Cв-12Х13
ER410
ER410NiMo 13 1.4351 -
ER410NiMo
ER430 Z 17 Ti 1.4502 -
ER430
Note: in the GOST* box the nearest russian equivalents are stated. Please contact us for detailed examination of the grade and specification that you are looking for.
AWS EN DIN GOST DATASHEET
ERNiCr-3 NiCr20Mn3Nb 2.4806 Св-ХН63МБ-ВИ
ERNiCr-3
ERNiCu-7 NiCu30Mn3Ti 2.4377 НММцТА 26-1,5-1,1-0,5
ERNiCu-7
ERNi-1 NiTi3 2.4155 -
ERNi-1
ERNiCrMo-3 NiCr22Mo9Nb 2.4831 Cв-ХН78Т
ERNiCrMo-3
ERNiCrMo-4 NiCr15Mo16Fe6W4 2.4886 Cв-ХН65МВУ
ERNiCrMo-4
ERNiCrMo-7 NiCr16Mo16Ti 2.4611 Св-06Х15Н60М15
ERNiCrMo-7
ERNiCrMo-10 NiCr21Mo13Fe4W3 2.4635 -
ERNiCrMo-10
ERNiCrMo-13 NiCr23Mo16 2.4607 -
ERNiCrMo-13
ERNiMo-7 NiMo28 2.4615 -
ERNiMo-7
ERNiCrFe-2 NiCr16Fe9NbMo 2.4805 -
ERNiCrFe-2
ERNiCrFe-3 NiCr15Fe6Mn 2.4807 -
ERNiCrFe-3
ERNiCrFe-11 NiCr23Fe15Al 2.4626 -
ERNiCrFe-11
ERNi-C1 Ni99 2.4066 НП-2
ERNi-C1
ERNiFeCr-2 NiFe19Cr19Nb5Mo3 2.4667 Cв-ХН45МВТЮБР-ВД
ERNiFeCr-2
ERNiCrCoMo-1 NiCr22Co12Mo9 2.4627 -
ERNiCrCoMo-1
Note: in the GOST* box the nearest russian equivalents are stated. Please contact us for detailed examination of the grade and specification that you are looking for.
AWS EN DIN GOST DATASHEET
ER4043 AlSi5 3.2245 Cв-АК5, Св-АК6
ER4043
ER4047 AlSi12 3.2581 Cв-АК12
ER4047
ER1100 Al99,5 3.0259 Cв-АД0
ER1100
ER5087 AlMg4.5MnZr 3.3546 -
ER5087
ER5183 AlMg4.5Mn0.7 3.3548 Св-АМГ4.5Ц
ER5183
ER5754 AlMg3 3.3536 Св-АМГ3
ER5754
ER5356 AlMg5Cr 3.3556 Св-АМГ5
ER5356
ER5554 AlMg2.7Mn 3.3537 -
ER5554
ER5556 AlMg5Mn1Ti - Св-АМГ5, Св-АМГ6
ER5556
ER6082 AlMgSi1 3.2315 Св-АД35
ER6082
Note: in the GOST* box the nearest russian equivalents are stated. Please contact us for detailed examination of the grade and specification that you are looking for.
AWS EN UNS GOST DATASHEET
ERCu CuSn1 C18980 -
ERCu
ERCuSi-A CuSi3Mn1 C65600 БрКМц3-1
ERCuSi-A
ERCuSn-A CuSn6P C51800 БрОФ6.5-0.15
ERCuSn-A
ERCuAl-A1 CuAl8 C61000 БрА7
ERCuAl-A1
ERCuAl-A2 CuAl10Fe C61800 -
ERCuAl-A2
ERCuNiAl CuAl9Ni5Fe3Mn2 C63280 БрА9Ж4Н4Мц1
ERCuNiAl
ERCuNi CuNi30 C71581 -
ERCuNi
Note: in the GOST* box the nearest russian equivalents are stated. Please contact us for detailed examination of the grade and specification that you are looking for.
Material datasheets
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PRODUCT FORMS AND SIZES

Size Packing Finish
0,60 - 1,60 mm Spool Surface: mat; polished.
D100
D200
D300
BS300
K300
K400
D415
K415
1,60 - 5,00 мм Coils
0,60 - 2,00 мм Drum
Carrier
Cardboard
Size Packing Finish
1,00 - 5,00 mm Box   Surface: mat; polished.
5 kg
10 kg
Thickness Width Packing Finish
0.05 - 3.00 mm  4.00 - 250.00 mm Coils AWS A5.9-2006 / AWS A5.14-2009
Product catalogues
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Contact

Robert Walker
Sales & Marketing
+ 44 191 622 01 05 (Ext.106) r.walker@vojay-group.com Route CvCard