TYPES OF Ni AND Cu-Ni ALLOYS


Thermocouple alloys

Thermocouple – is the most suitable method for measuring temperature and works as a temperature sensor: a temperature differential at each end of circuit formed by joined together two different kind of metal conductors produce a voltage. The resultant EMF will be proportional to the temperature difference between junctions. As a metal conductor usually it can be thermocouple wire of the following grades: NiCr, NiCrSi, NiSi/NiAl, CuNi, Fe, Cu, Pt, Rh.

According to the type of conductor the thermocouples are classified:

  • NiCr-NiSi (Тype К);
  • NiCr-CuNi (Тype E);
  • Fe-CuNi (Тype J);
  • Cu-CuNi (Тype T);
  • NiCrSi-NiSi (Тype N);
  • Pt10%Rh-Pt (Тype S);
  • Pt13%Rh-Pt (Тype R);
  • Pt30%Rh-Pt6%Rh (Тype B) etc.

Thermocouple types can be created with numerous combinations of alloys, the most commonly used are the types К, J, N, E and T.

Nickel alloys

Nickel alloys (Nickel 200 – 212) – nickel based alloys with Ni content 97-99% and impurities in a form of Mn, Mg, Cu, Si, Fe and other. Among advantages of nickel alloys the following can be noted:

  • high electric conductivity;
  • excellent corrosion resistance;
  • high Curie temperature;
  • high mechanical strength;
  • high heat resistance;

Nickel-copper alloys are represented by series of Monel alloy (Alloy 400 – 500) primarily composed of nickel (up to 67%) and copper, with some iron and other trace elements. Monel has a good ductibility, a high resistance and an excellent resistance to corrosion in a wide variety of environments. Monel is widely used in chemical, oil & gas and medical industry, as well as in shipbuilding and aerospace industry.

Copper-nickel alloys

Copper-nickel alloys are copper-based alloys containing nickel as the main alloying element with a small addition of other elements such as aluminum, manganese, iron, zinc, and others. As a result of mixing of copper and nickel, the final alloy has a high corrosion resistance, and the electrical resistance and strength increase. Copper-nickel alloys are well treated in hot and cold conditions.

By application the copper-nickel alloys can be divided in two groups:

  • structural;
  • electric.

Structural includes high-strength and corrosion-resistant alloys such as Melchior, Neusilber and Cunial. Electric alloys have high electrical resistance and emf. The most well-known representatives of this group are the Copel and Constantan alloys. Copper-nickel alloys are used in electrical engineering (electric apparatus, rheostats, resistors, thermocouples, etc.), in the manufacture of tableware, medical industry, shipbuilding, and others.

DELIVERY PROGRAM

1. AVAILABLE GRADES

Thermocouple type / Alloy Temperature range, °C Thermal conductivity, W/mK Density, g/cm3 Resistivity, ῼ mm2/m DATASHEET
Type K KP NiCr + -40 / +1200 19.20 8.72 0.68
KP
KN NiSi - 29.70 8.60 0.33
KN
Type J JP Fe + -40 / +750 66.20 7.86 0.13
JP
JN CuNi44 - 21.40 8.90 0.49
JN
Type N NP NiCrSi + -40 / +1200 13.00 8.53 1.00
NP
NN NiSi - 29.70 8.60 0.33
NN
Type E EP NiCr + -40 / +900 19.20 8.72 0.68
EP
EN CuNi44 - 21.40 8.90 0.49
EN
Type T TP Cu + -200 / +350 388.00 8.92 0.02
TP
TN CuNi44 - 21.40 8.90 0.49
TN
Note: Specifications IS, IEC, DIN, BS, NF, UNI, ENI, JIS, ENEL, or GOST is subject to special request. Please contact us for detailed examination of the grade and specification that you are looking for.

2. DELIVERY FORMS

Form Diameter, mm Thickness, mm Width, mm Package Finish
Round wire 0.05-1.20 - - Spool Cold drawn, bright
1.30-8.00 - - Coil Cold drawn, oxidized
Flat wire - 0.05-0.50 0.10-6.00 Spool Hard rolled, bright
Note: All dimensions are reference values and do not constitute a basis for others. Other sizes and conditions subject to special enquiry.

3. DOWNLOAD

Datasheets: Check & Download Catalogue: Thermocouple Alloys

1. AVAILABLE GRADES

Name W.N. UNS Application DATASHEET
Nickel 200 2.4060 N02200 Transistor caps, cables, anodes for electronic tubes, leads of electronic components, lead-in-wires for lamps, wire-mesh and filters for the chemical and petro-chemical industries, etc.
Nickel 200
Nickel 201 2.4061 N02201
Nickel 201
Nickel 205 2.4061 N02205
Nickel 205
Nickel 211 2.4116 N02211
Nickel 211
Nickel 212 2.4110 N02212
Nickel 212
Alloy 400 2.4360 N04400 Industrial heat exchangers, wire mesh and filters for chemical and petrochemical industry, in lead-in-wires for lamps, etc
Alloy 400
Alloy 405 2.4363 N04405
Alloy 405
Alloy 500 2.4375 N05500
Alloy 500
Note: Other specifications are subject to request.

2. DELIVERY FORMS

Form Diameter, mm Thickness, mm Width, mm Length, mm Package Finish
Round wire 0.05-1.20 - - - Spool Cold drawn, bright
1.30-8.00 - - - Coil Cold drawn, oxidized
Round bar 8.00-600.00 - - 1500-12000 Bunch Drawn, forged, rolled, etc
Flat wire - 0.05-0.50 0.10-6.00 - Spool Cold-rolled, bright
Strip - 0.05-5.00 5.00-250.00 - Coil Cold-rolled, bright/oxidized
Sheet - 1.00-8.00 1000.00-2000.00 8000 max Bunch Cold-rolled, bright
- 2.00-30.00 1000.00-2500.00 8000 max Bunch Hot-rolled, bright
Note: All dimensions are reference values and do not constitute a basis for others. Other sizes and conditions subject to special enquiry.

3. DOWNLOAD

Datasheets: Check & Download Catalogue: Nickel Alloys

1. AVAILABLE GRADES

Name W.N. UNS Resistivity, ῼ mm2/m Max. operating temperature (°C) Thermal conductivity, W/mK DATASHEET
CuNi2 2.0802 C70200 0.05 300 130
CuNi2
CuNi6 2.0807 C70500 0.10 300 92
CuNi6
CuNi10 2.0811 C70700 0.15 400 59
CuNi10
CuNi10Fe1Mn 2.0872 C70600 0.19 400 50
CuNi10Fe1Mn
CuNi23Mn 2.0881 C71100 0.30 500 33
CuNi23Mn
CuNi23Mn 2.0881 C71100 0.30 500 33
CuNi23Mn
CuNi25 2.0830 C71300 0.34 500 33
CuNi25
CuNi30Mn 2.0890 - 0.45 500 25
CuNi30Mn
CuNi30Fe1Mn 2.0882 C71500 0.50 500 25
CuNi30Fe1Mn
CuNi44 2.0842 C72150 0.50 600 23
CuNi44

2. DELIVERY FORMS

Form Diameter, mm Thickness, mm Width, mm Package Finish
Round wire 0.05-1.20 - - Spool Cold drawn, bright
1.30-8.00 - - Coil Cold drawn, oxidized
Flat wire - 0.05-0.50 0.10-6.00 Spool Cold-rolled, bright
Strip - 0.05-3.50 4.00-80.00 Coil Cold-rolled, bright
Note: All dimensions are reference values and do not constitute a basis for others. Other sizes and conditions subject to special enquiry.

3. DOWNLOAD

Datasheets: Check & Download Catalogue: Cu-Ni Alloys

Customer Benefits

Wire & Round Bar

Flat products

Why VOJAY?

  • Thermocouple EMF values as per customer request;
  • Extensive diameter range;
  • Straight spooling, spool & coil weight control;
  • Surface quality & tolerance conformance;
  • Regular stock for popular grades & sizes.
  • Spooling as per customer specification;
  • Big weight coils;
  • High surface quality;
  • Cutting service up to 200 mm thickness into any shape;
  • Coils slitting service for thickness from 0.40 up to 4.00 mm.
  • Product quality;
  • Technical advice;
  • Reasonable lead-time;
  • Delivery reliability;
  • Non-standard specification as per request.

Contact

Birgit Nies
Sales & Marketing
+ 44 191 622 01 05 (Ext.105) b.nies@vojay-group.com Route CvCard